Manufacturing Technologies
Driving innovation in pharmaceutical manufacturing
Continuous Manufacturing
At iXOLAB, we are committed to Continuous Manufacturing, a paradigm shift in pharmaceutical production that replaces traditional batch manufacturing with an uninterrupted flow of materials throughout every stage of the process. Precise dosing, blending, granulation, compression, and coating are performed in a fully integrated and synchronized system.
This manufacturing model dramatically reduces production times—from days to minutes—minimizes facility footprint, and eliminates intermediate inventories. Its greatest advantage lies in real-time quality control through Process Analytical Technology (PAT).
The inherent flexibility of Continuous Manufacturing enables agile production of customized batch sizes, supporting clinical trials and niche pharmaceutical products. As a cornerstone of Pharma 4.0, it also facilitates the integration of artificial intelligence for autonomous process optimization and complete traceability, paving the way for scalable, personalized pharmaceutical manufacturing.
Continuous Lyophilization
iXOLAB has developed its own Continuous Lyophilization technology for the manufacture of lyophilized tablets, an innovative pharmaceutical dosage form that combines the advantages of lyophilization with the convenience of oral administration without water. comprimidos liofilizados, una forma farmacéutica innovadora que combina las ventajas de la liofilización Unlike conventional tablets, these dosage forms are not produced by mechanical compression. Instead, they consist of highly porous structures created through freeze-drying, enabling rapid disintegration, improved patient convenience, and enhanced performance for suitable pharmaceutical applications.
Microfluidic Liposome Manufacturing
Liposomes are nanocarrier systems composed of phospholipid bilayers that encapsulate active pharmaceutical ingredients (APIs) within either their aqueous core or lipid membrane.
Our proprietary continuous microfluidic manufacturing technology delivers encapsulation efficiencies above 80%, ensuring consistent particle size distribution, high encapsulation performance, and seamless scale-up without reformulation.
